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Gujiao Xingneng Power Plant Construction Project – Building an Efficient, Reliable, and Intelligent Power Source Solution

Gujiao Xingneng Power Plant Construction Project – Building an Efficient, Reliable, and Intelligent Power Source Solution

This project provides a complete set of auxiliary power system and substation solutions for a large thermal power plant, focusing on four core aspects: "High reliability of auxiliary power, adaptation to harsh environments, intelligent O&M, efficient grid connection," creating a model power system for a modern smart power plant.


1.Core Challenges & Solutions

Challenge ① Auxiliary power system reliability requirements are extremely high, related to the entire plant's safe operation
✅ Solution:

Multiple Auxiliary Power Backup Source Systems:

Working power source (taken from) generator terminal, backup power source grid or start-up transformer.

Sets diesel generator sets as emergency safety power sources, ensuring safe emergency shutdown.

Auxiliary Power Fast Transfer Device: Uses intelligent synchronous capture technology to achieve rapid, seamless switching of auxiliary power sources.

Challenge ② Harsh plant environment, equipment needs to withstand high temperature, high dust
✅ Solution:

Special Environment Design:

Switchgear uses IP54 protection level, equipped with dust filters and anti-condensation heaters.

Busway selects high-strength fully enclosed type,耐受 (tolerates) ambient temperature -35℃ ~ +55℃.

Anti-corrosion & Explosion-proof Configuration:

Coal bunker bay, pulverizing system areas use explosion-proof distribution equipment.

Chemical workshop area equipment has anti-corrosion performance.

Challenge ③ Strict grid connection requirements, need to meet grid dispatch commands
✅ Solution:

Intelligent Substation System:

220kV/500kV substation configures microprocessor protection systems and synchronization/grid connection devices.

Equips with Automatic Generation Control (AGC) and Automatic Voltage Control (AVC) systems.

Power Quality Assurance:

Installs harmonic suppression and reactive power compensation devices, ensuring power quality at the grid connection point meets standards.

Challenge ④ Large scale of equipment, complex O&M management
✅ Solution:

Plant Intelligent Management & Control Platform:

Integrates auxiliary power monitoring, fault diagnosis, preventive maintenance functions.

Establishes equipment full lifecycle management system.

Intelligent Inspection System:

Configures inspection robots and intelligent cameras, achieving automatic equipment status collection.


2. Core System Configuration Plan

System Name

Solution

Technical Features

Generator Outlet System

Isolated Phase Bus

Generator Circuit Breaker

Reduces phase-to-phase short circuits<br>Simplifies operation

Auxiliary Power System

10kV Withdrawable MV Switchgear

Plant LV Distribution System

Tolerates frequent operation<br>Modular design

Substation System

Gas Insulated Switchgear (GIS)

Digital Relay Protection

Saves floor space<br>Dual-redundancy configuration

DC & UPS System

Valve-Regulated Sealed Lead-Acid Battery

Industrial-grade UPS

220V DC system<br>Zero-second switching

Intelligent Management & Control System

Auxiliary Power Automation System

Intelligent Diagnosis Platform

Panoramic monitoring<br>Predictive maintenance


3. Technical Highlights

⚡ Power Generation Industry Professional Design

Graded Auxiliary Power Configuration: Powers loads by Category I, II, III classification, ensuring absolute reliability for important loads.

Grounding System Optimization: Generator neutral (point) uses grounding via resistor through grounding transformer, limiting earth fault current.

Electromagnetic Compatibility Design: HV/LV systems layered layout, effectively suppressing electromagnetic interference.

Special Adaptation to Harsh Environments

High Temperature Protection: Transformers use forced oil circulation air cooling, switchgear equipped with temperature control systems.

Dust-proof Design: Maintains slight positive pressure in important distribution rooms, preventing dust ingress.

Seismic Reinforcement: Equipment uses seismic design, seismic intensity level 8.

Advanced Intelligent O&M

Digital Twin Application: Establishes a 3D model of the entire plant power system, achieving visual O&M.

Intelligent Early Warning System: Achieves early equipment fault warning based on AI algorithms.

Mobile O&M Management: Realizes real-time field O&M data interaction via handheld terminals.

Green & Efficient Operation

Energy Efficiency Optimization System: Energy-saving control for auxiliary systems, reducing plant auxiliary power consumption rate.

Equipment Health Management: Establishes equipment health indicator system and lifespan assessment model.

Environmental Compliance Assurance: Ensures all emission indicators meet environmental requirements.


4. Expected Benefits

Reliability Improvement: Auxiliary power system availability ≥99.9%, avoiding unplanned outages.

O&M Optimization: O&M personnel work efficiency improved by 50%, maintenance costs reduced by 20%.

Economic Benefits: Reduce plant auxiliary power consumption rate by 0.5%-1%, significant annual operational cost savings.

Safety Enhancement: Achieves equipment fault warning rate of 90%, greatly enhancing operational safety.


5. Our Advantages

✔ Deep (accumulation) in power generation industry: Provided solutions for multiple large thermal, hydro, and new energy projects.
✔ Full range product capability: Full set of electrical equipment supply capability from generator outlet to substation.
✔ Professional technical team: Possesses rich experience in power plant design, installation, and commissioning.
✔ Intelligent O&M services: Provides full lifecycle intelligent O&M solutions.


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Schneider Low Voltage Products Schneider Low Voltage Products
Low Voltage distribution panel Low Voltage distribution panel
Medium Voltage distribution panel Medium Voltage distribution panel